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内容简介:Most input variables have a robust operating window in which the output is insensitive or able to meet manufacturing specifications. (i.e., relatively few pure linear relationships). In Design for Six Sigma (DFSS), use DOE to: n Identify key input variables which affect the mean or variation of a key product output variable. n After determining key inputs, mfgs should either: n Identify robust levels and establish controls to maintain, n Fix the settings for an input variable, or n Remove input variable effect by re-designing process. n If an input variable does not affect the output, then a mfg may either: n Ignore the variable. n Establish control plan to insure that input continues to have no impact on output. Identify the process output(s) of concern. n Identify process input variables which you believe affect the process output. n Select input variables to study. n Use FIRM Approach (next slide) n Select levels or settings for each process input variable. n Run the experiment at various combinations of levels. n Analyze the data for significant main effects (input variable effects) and interaction effects. 8 FIRM Approach to DOE Variables n For each potential input variable identified, determine a model strategy. n F - fix the settings for input variable n I - ignore the settings for an input variables n R - randomize the settings for an input variable n M - model the variable - identify settings for your variables in which you want to test. n Remember the cost of experimentation can grow significantly if too many variables and/or levels of variables are selected. The number of experimental combinations is based on the: n number of factors (input variables), n number of levels for each factor, n number of factor interactions you wish to study. n Suppose you wish to study three variables (factors) with two levels for each variable. Experimental Combinations = LF = 23 = 8 combinations (Full Factorial Design) L = # of Levels, F= # of Factors n How many total combinations would you have if you tested 2 factors at 2 levels and 1 factor at 3 levels?
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